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Mechanical

Design & Modeling Tools

  • SolidWorks
  • Computer-Aided Design (CAD)

Analysis & Simulation

  • Finite Element Analysis (FEA)
  • Biomechanics
  • Motion Tracking

Fabrication & Prototyping

  • 3D Printing
  • Soldering
  • PCB Prototyping

Finger Slider Module Prototype

SolidWorks Slider Model
SolidWorks Slider Model
3D Printed Slider Prototype
3D Printed Slider Prototype

Problem: Hand rehabilitation exercises require devices that can adapt to different finger sizes and provide measurable feedback. I wanted to design a modular system for finger flexion and extension exercises that could improve exercise adherence and comfort.

Solution: I performed literature and patent reviews, then designed a finger slider module in SolidWorks. The two-piece base and slider allows for easy assembly and size customization. I 3D printed the prototype to test fit and function, planning future iterations to integrate sensors like ToF or force sensors to measure position and pressure, with potential translation into a game interface for real-time feedback.

Impact: This project enhanced my skills in human-centered design, mechanical prototyping, and iterative testing. I learned to balance ergonomics, modularity, and future sensor integration for interactive rehabilitation devices.

Features: SolidWorks, 3D Printing, Mechanical Prototyping, Human-Centered Design

Spring-Actuated Knee Rehabilitation Device

SolidWorks Knee Device Model
SolidWorks Knee Device Model
Markerless Motion Tracking Sample
Markerless Motion Tracking Sample
Knee ROM Plot
Knee ROM Plot

Problem: Impaired knee motion can limit mobility and slow rehabilitation. I wanted to analyze knee movement in healthy and unhealthy individuals to design a solution that could assist patients in regaining strength and proper motion.

Solution: I used MediaPipe to track knee motion and MATLAB to process data, calculating range of motion (ROM) and angular velocity. Based on this analysis, I proposed a spring-actuated device with an adjustable mechanism to provide additional force, helping the knee move from flexion to extension while tailoring resistance to the patient’s strength.

Impact: This project strengthened my skills in markerless motion tracking, data analysis, biomechanics, and mechanical design. I gained experience in translating motion data into actionable design concepts for rehabilitation devices.

Features: MediaPipe, MATLAB, SolidWorks, Markerless Motion Tracking, Biomechanics

Motion & Finite Element Analysis

FEA for Cantilever Beam
FEA for Cantilever Beam
Stress Analysis on Yoke
Stress Analysis on Yoke
Inverted Crank Slider Model
Inverted Crank Slider Model
Slider Motion Plot
Slider Motion Plot

Problem: Designing mechanical components that can withstand applied loads requires understanding motion and stress distribution. I wanted to learn how to simulate and optimize mechanical designs beyond basic CAD modeling.

Solution: I used SolidWorks motion simulation to analyze a crank slider mechanism and generate displacement plots. I also applied finite element analysis (FEA) with mesh convergence to evaluate stress and strain on components. These techniques were applied in a design competition to optimize a yoke design to withstand competitor-applied loads.

Impact: This project enhanced my skills in motion simulation, FEA, and stress optimization. I gained practical experience applying computational tools to improve mechanical designs under real-world load conditions.

Features: SolidWorks, Motion Simulation, Finite Element Analysis (FEA), Stress Optimization